System solutions – Protective Plate Manufacturing
Elmali provides advanced machinery designed for producing high-performance protective plates made from ceramic powders. Its comprehensive production systems feature presses, molds, mixers, furnaces, and other precision-engineered components that enable a streamlined, accurate, and efficient manufacturing process.
Processing
Line includes following equipment’s:
I. Hydraulic Press 1200-25000t with cushion cylinder
II. Molds plate S-M-L-XL
III. Heating Machine for molds oil
IV. Ventilation system
V. Feed bin with servo driver
VI. Mixer for powders
VII. Conveyor- Helezon
VIII. Container for mixed powders
IX. Band Conveyor for output 3m
X. Furnace 1000°C
Furnace for Frittage (sintern)
The furnace is used for sintering the plates after the pressing stage. The plates are loaded into the furnace manually; however, optional equipment such as rack wagons or similar stacking systems can be provided to facilitate organized loading and improve operational efficiency.
Advanced Protection and Shielding Solutions
Our customers craft panels with both single and multi-curved geometries, leveraging advanced thermal processing technologies. By using our precision-engineered presses, they achieve enhanced protective performance, reduced weight, and superior comfort in personal protection applications.
They also manufacture innovative, lightweight ceramic components that deliver exceptional shielding performance, ensuring seamless integration into high-protection systems. Through the use of cutting-edge materials and high-precision manufacturing techniques, we design and produce shielding solutions in a wide variety of sizes and configurations—each one customized to meet exact performance requirements.
Elmalı’s state-of-the-art hot-forming presses are meticulously programmed to synchronize the heating and cooling cycles with the specific curing process. This precise temperature control ensures the production of premium-quality Kevlar and aramid components, characterized by optimal material properties and outstanding processing consistency.
