CNC‑Controlled Hydraulic Forging Hammer Manufacturer

Elmali Engineering UG is the first company to develop and manufacture CNC‑controlled hydraulic forging hammers, engineered under our TRtech brand. With more than 40 years of industrial experience and over a decade of specialized manufacturing expertise, we are redefining forging technology with machines designed for maximum precision, efficiency, and durability. Our fully domestic production capabilities enable us to deliver forging systems that meet the highest standards of modern industry.

Fokus auf R&D & Innovation

Developed through the advanced research of our R&D department, our CNC‑controlled hydraulic forging hammers offer exceptional accuracy, automated process control, and significant energy savings. By combining high impact force with user‑friendly CNC interfaces, robust construction, and simplified maintenance, these systems provide an ideal solution for manufacturers seeking speed, repeatability, and superior forging quality

Fully Domestic Manufacturing

Every component of our forging hammer systems is produced entirely in‑house. This ensures full control over quality, performance, and long‑term reliability—demonstrating the strength of our domestic engineering and production capabilities.

Expanding Into Global Markets

With our TRtech brand, we are now introducing our CNC‑controlled hydraulic forging hammers to global markets, starting with Europe. By showcasing our engineering expertise and domestic production strength on the international stage, we are committed to contributing to our country’s industrial growth and establishing a strong global presence.

A New Era in Industrial Forging

This achievement reflects decades of experience, engineering excellence, and dedication to customer needs. Our CNC‑controlled hydraulic forging hammers mark the beginning of a new era in industrial forging—delivering precision, automation, and performance that set new standards for the industry.

These presses are ideal for:

Automotive Industry – Forging presses are used to produce high‑strength components such as crankshafts, connecting rods, gear blanks, wheel hubs, steering knuckles, and transmission shafts. These forged parts ensure durability, fatigue resistance, and long service life under dynamic loads.
Aerospace & Aviation – Critical aircraft components such as turbine discs, landing gear parts, engine shafts, structural brackets, and high‑temperature alloy components are forged to achieve maximum strength‑to‑weight ratio and reliability under extreme operating conditions.
Heavy Machinery & Construction Equipment – Hydraulic forging presses manufacture robust parts like excavator joints, hydraulic cylinder components, drive shafts, gear segments, and track links. These components must withstand shock loads and continuous mechanical stress.
Oil, Gas & Energy Sector – Forged components such as valve bodies, flanges, drill collars, high‑pressure fittings, turbine shafts, and pipeline connectors are essential for high‑pressure and high‑temperature environments where safety and reliability are critical.
Railway & Transportation – Axles, couplings, wheels, brake components, and suspension parts are forged to ensure long‑term structural integrity and safety in heavy‑duty rail applications.
Defense & Military Applications – Forging presses produce impact‑resistant components such as armored vehicle parts, missile casings, gun barrels, and high‑strength structural elements used in military equipment.
Agricultural Machinery – Forged PTO shafts, gear components, linkage parts, and high‑load joints ensure durability and reliability in harsh outdoor environments and continuous operation.
Mining & Metallurgy – Crusher components, hammer heads, drill bits, wear‑resistant parts, and high‑impact tools are forged to survive abrasive and high‑load conditions in mining operations.
Marine & Shipbuilding – Propeller shafts, anchor components, engine parts, and high‑strength fasteners are forged to provide corrosion resistance and structural stability in marine environments.
General Industrial Manufacturing – Forging presses are used to produce industrial tools, dies, couplings, rings, shafts, and precision fasteners. Forging ensures consistent mechanical properties and long‑term durability.

Large‑Scale Forging Table Capacity

Depending on the size and geometry of the workpiece, table dimensions can be manufactured up to 1200 mm. This allows large billets and complex forged parts to be processed under stable and controlled conditions.

Demonstrates the maximum table capacity of TRtech forging systems — essential for customers handling large or heavy workpieces.

Spring‑Damper Vibration Isolation System

To prevent vibration during press operation, the spring‑damper system absorbs shocks and oscillations. This protects the press, the foundation, and the surrounding environment from excessive mechanical stress.

Improves precision, reduces wear, and ensures a stable, low‑vibration forging process — essential for CNC‑controlled TRtech presses.

Hot Forging Under Hydraulic Press

Iron pieces heated to forging temperature (typically 500–1000 °C) are shaped into the desired form inside the press. The combination of heat and high pressing force enables precise forming and high material strength.

Shows the real forging process for which TRtech hammers and presses are designed: high temperature, high load, precise forming.

Structural Strength Simulation (SolidWorks FEA)

The strength of the press body is designed and analyzed using SolidWorks. Finite Element Analysis (FEA) allows potential deformations, stress concentrations, and critical areas to be identified in advance during the design phase.

Ensures that TRtech presses withstand extreme forces, remain durable, and operate reliably under industrial conditions.

CNC‑Controlled Hydraulic Forging Hammer Manufacture